1979 Harley-Davidson Sportster XLH 1000 Ironhead

Opening an Antique Carburetor

Before ever trying to start an old bike, it's essential to verify you won't suck garbage into the engine. Remove the air box, and you will need to clean and verify the carb(s) are working

My procedure for an initial start - and some mistakes

Starting an old bike has a few risks. One is the oiling system, you want to make sure you are pumping oil. Verifying your electrical ground is clean without resistance.

Steering Stem Bearing Replacement

The bearings and races were trashed. I replace the full bearing cups and reassemble the front end on the 1979 Sportster Ironhead

Installing Russell Stainless Brake Lines

Upgrading to stainless steel brake linesafter rebuilding the brake calipers

Rebuilding Destroyed Master Cylinders

The PO mined DOT3 andDOT5 brake fluid, destroying the master cylinders. We perform a complete overhaul on the entire brake system on the 1979 Harley Ironhead Sportster

Replacing the Clutch - Almost the Right Way

I've never replaced an Ironhead clutch. See how the process went for me, and share your thoughts

The 1979 Ironhead's First Ride in 30 Years

We got it running, gave it brakes, serviced the wheel bearings, rebuilt the carb, cleaned up the rusty gas tank and replaced the clutch. Will it be ridable?

Cleaning and Installing the "Ham Can" Air Box

Undoing a lot of nonsense related to the air filter housing and setting it right. We also add a K&N air filter

An odd but effective way to stop a float leak

On a short local ride the float needle stuck open causing a bit if a problem. Luckily we broke down near a tree... Witness this questionable but effective roadside repair

Cleaning Up AMF 9 Spoke Alloy Wheels

This old and crusty 9 spoke AMF Wheel needs some love. See my process for sprucing up old dingy aluminum wheels

Removing the Primary Cover on a 1979 Harley Ironhead Sportster and Oil Change

I had to remove the primary cover and set some things right that were assembled incorrectly by the PO. Of course this required I change the primary oil too.